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By Plant Configuration · 01

Standalone Machine Selection

For operators who build their own plant, replace one stage, or add capacity to an existing line. Each unit is selected on measured feed characteristics rather than catalogue output, and is supplied with foundation loads, drive data and interface drawings so it can be integrated into an existing structure.

Typical capacity
16 – 8,880 t/h per unit
Maximum feed size
up to 1,300 mm
Classification
How the plant is built
Reference
01 / Configuration

Process configuration

Single-unit sizing against feed gradation, product spec and duty cycle.

StageEquipmentFunction
FeedingZSW / ZG vibrating feederControlled, pre-screened feed to the primary stage
PrimaryGC gyratory · RC jaw · PEY hydraulic jawCoarse reduction from run-of-mine or blasted rock
SecondaryRGP(S) single-cylinder · RHP multi-cylinder · RNP impactorMedium and fine reduction to the target fraction
SandRVSI vertical shaft · PFL compound · 2PG rollerManufactured sand and aggregate shaping
ScreeningYA oil-lubricated · ZKX linearGrading, dewatering and product separation

Design notes

Sizing before quotation

Feed gradation, compressive strength, abrasion index and target fractions are fixed before a model is proposed. Open-circuit and closed-circuit arrangements are both quoted where the spec allows.

Interface engineering

Foundation loads, drive arrangement, discharge dimensions and connection points are issued with the order, so the civil design can proceed in parallel with manufacture.

Stock availability

Around 600 units of all types are held in stock. Where the selected model is available, preparation for shipment does not wait for a production slot.

Line-level control

Units can be supplied with instrumentation and drive interfaces ready for connection to a plant DCS, with pressure, temperature and current signals available to the control room.

Next step

Specify the duty,
receive the circuit.

Feed gradation, compressive strength, abrasion index and target fractions are the four inputs required to size this circuit. Drawings, foundation loads and a commissioning plan follow the quotation.